Manufacturing · Not Just Conversion

Manufacturing Capability Behind Our Abrasive Products

Where abrasive jumbo roll control defines the consistency of sanding discs and belts.

Abrasive jumbo roll manufacturing - coating process for film sanding discs
In-House Production
Jumbo Rolls

Our manufacturing capability is built around in-house abrasive jumbo roll production, not just product conversion.

By controlling abrasive structure, backing behavior, and coating processes from the source, we ensure that sanding discs and abrasive belts deliver repeatable performance across every batch, not only approved samples.

This integrated structure is what allows us to support long-term OEM, private label, and distribution programs with confidence.

  • Abrasive jumbo rolls manufactured in-house
  • Controlled coating & conversion processes
  • Disc and belt production from same base materials
  • Focused on batch consistency and supply stability
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Fast response within 12–24 hours · MOQ, pricing & customization available

Direct Factory
Export to 50+ Countries
ISO 9001 Certified
Core Manufacturing

Abrasive Jumbo Roll Manufacturing

Consistency in sanding discs and abrasive belts does not begin at conversion. It begins at the abrasive jumbo roll level, where abrasive structure, backing behavior, and bonding systems are first defined. This is why we manufacture our own abrasive jumbo rolls instead of relying on externally sourced base materials.

Abrasive grain distribution control in jumbo roll manufacturing

Controlling Abrasive Structure from the Source

In-house jumbo roll manufacturing allows us to control abrasive grain distribution, resin bonding behavior, and backing uniformity across the full roll width. These factors directly influence cutting stability, disc balance, belt tracking, and product lifespan.

Once variation is introduced at the roll stage, it cannot be corrected during conversion.

100%

In-House Control

±2%

Grain Tolerance

Backing Behavior Is Engineered, Not Assumed

Different backings respond differently under sanding heat, pressure, and speed. Paper, film, and cloth structures are produced and evaluated based on how they behave in real sanding conditions, not only laboratory parameters.

By stabilizing backing behavior at the jumbo roll stage, we create a reliable foundation for downstream disc and belt production.

3

Backing Types

Real

Condition Testing

Backing material testing under real sanding conditions
Jumbo roll quality control and inspection process

Jumbo Rolls as the Reference Standard

Each jumbo roll serves as the reference point for conversion into sanding discs and abrasive belts. Instead of adjusting finished products batch by batch, we focus on keeping jumbo roll parameters stable.

This approach significantly reduces variation between finished products produced at different times.

Stable

Roll Parameters

Lower

Batch Variation

Why This Matters to You

  • Predictable product performance
  • Fewer field complaints
  • Confidence in long-term supply programs

Our manufacturing focus is not on producing many roll types, but on producing repeatable abrasive structures that can be converted reliably over time.

Integrated Production

From Jumbo Rolls to Finished Products

Our sanding discs and abrasive belts are not developed as independent product lines. They are produced as different outcomes from the same controlled abrasive jumbo roll system. By maintaining a stable abrasive structure and backing behavior at the source, we ensure that performance characteristics are carried through consistently—regardless of final product format.

1

Source System

3+

Product Formats

Consistent

Performance

Stable

Batch Quality

Disc Production

Sanding Discs: Controlled Conversion, Predictable Performance

Sanding discs are converted from internally manufactured jumbo rolls using controlled cutting and punching processes.

Whether PSA or hook & loop constructions, disc flatness, balance, and adhesive behavior are preserved by minimizing process variation during conversion.

This ensures that sanding performance remains consistent across different disc sizes and hole patterns.

Sanding disc conversion process - precision cutting from abrasive jumbo rolls
Abrasive belt production - uniform structure for stable tracking and joint integrity
Belt Production

Abrasive Belts: Stability Across Length and Joint

Abrasive belts are produced from the same controlled roll structures, with additional attention to belt tracking behavior and joint stability.

By starting from uniform abrasive rolls, belt performance remains predictable over long running lengths, reducing premature wear, tracking issues, and unexpected belt failure during operation.

One Manufacturing Foundation,
Multiple Product Forms

Producing sanding discs and abrasive belts from the same controlled base allows us to:

  • Align performance across product formats
  • Reduce specification drift over time
  • Support customers using both discs and belts
Your Benefits

Why This Matters to You

You are not just buying sanding discs or belts. You are taking responsibility for how those products perform after they leave your warehouse or production line. What matters is not how a sample performs once — but whether the same result can be delivered again, months later.

Trust Protection

You Don't Have to Explain Quality Changes to Your Customers

When abrasive structure is controlled from the roll stage, performance stays stable over time. That means fewer situations where you need to explain why the last shipment feels different from the previous one.

Stable Performance Customer Trust
1 / 4
Quality consistency protecting customer trust

Consistency Protects Trust

No awkward explanations needed

Your Benefits
Customer Feedback

What Our Partners Say

Real feedback from distributors, OEM buyers, and brand owners

Distributor Partner

Distributor Partner

Brand Owner, Europe

"What mattered to me was not how the first samples performed, but whether the next orders would feel the same. So far, the consistency has been there, and that makes it much easier for me to sell and reorder."

OEM Technical Buyer

Technical Buyer

OEM Partner, Asia

"We've had issues before where products looked fine at the beginning but changed slightly over time. Working with a manufacturer that controls their own base materials reduced that risk for us."

Private Label Customer

Brand Manager

Private Label, North America

"I'm responsible for my own brand, so I'm careful about who I work with. What I appreciated was the honest discussion about which specifications could be kept stable and which ones shouldn't be pushed."

Long-Term Partner

Procurement Director

Long-Term Partner, Australia

"The communication felt realistic from the start. There were no promises about everything being possible, only about what could be supplied consistently. That approach has worked well for us."

Start the Conversation

Discuss Your Manufacturing Requirements

Share your abrasive product needs — our team will review your requirements and provide guidance on how our manufacturing capability can support your supply program.

Direct Contact

Prefer to Discuss Directly?

If you have specific product specifications or want to discuss long-term supply arrangements, reach out to our team directly.

Factory Location

Nantong, Jiangsu, China

Our Manufacturing Capability

  • In-house jumbo roll production
  • Sanding discs & abrasive belts
  • Batch-to-batch consistency
Typical Response Time

Within 24 hours on business days

Online Inquiry

Tell Us About Your Requirements

Share your product needs and supply expectations — we'll discuss how our manufacturing capability can support your program.

Have specifications or samples to share? Reply to our confirmation email with attachments, or send directly to nicola@novosand.com

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